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    Zambelli HSF Ballast TankThe Smart PV Mounting & Ballasting System
    for Flat Roofs

PV Mounting & Ballasting on Flat Roofs.

The Zambelli HSF Ballast Tank is a substructure designed for the proper and secure installation of photovoltaic systems on flat roofs. Made from UV-resistant high-performance plastic (HDPE), this mounting system combines east-west elevation and ballasting in one. The pressure-free, open tank system is suitable for year-round use – even in icy conditions during winter!

Ballasting is achieved by filling the tank with water. This allows the mounting system to function without penetrating the roof membrane or requiring additional weighting with ballast stones.

An automatic precipitation return system ensures that evaporated ballast water is redirected into the ballast tank via the funnel cap during rain, keeping the water level constant.

Practical Benefits

Low acquisition and ballasting costs
Easy and flexible handling
Fast and uncomplicated installation
No roof membrane penetration
No adhesive fastening
No additional weighting required
UV, frost, and weather-resistant
Low maintenance
100% recyclable

Quality Made in Germany.

The Zambelli HSF Ballast Tank is an innovative substructure for the professional and secure installation of photovoltaic systems on flat roofs

  • 2-in-1 substructure
  • Suitable for various PV modules
  • Interlocking modular design
  • Low deadweight
  • Smart cable management
  • Flexible ballasting possible based on individual planning
  • Optimized module inclination
  • No building protection mat needed
  • Large support area for minimal point load
  • Fire protection class B2
Suitable for

APPLICATION AREA
Flat roof, balcony power plant, ground-mounted systems

PERMISSIBLE SURFACE
Bitumen, plastic sheeting, vegetation, gravel fill

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Solar energy from flat roofs has never been easier.

Learn more about the innovative 2-in-1 substructure for photovoltaic systems on flat roofs and request more information about the Zambelli HSF Ballast Tank today!

Find out more.

Product Details

Orientation East/West
Nominal Width PV Module 1129 mm - 1136 mm*
Frame Height PV Module 29 mm - 31 mm
Nominal Length Customizable
Material Plastic (HDPE)
Tank Deadweight approx. 5 kg
Total Substructure Deadweight approx. 7 kg
Max. Fill approx. 40 l
Max. Total Weight approx. 47 kg
Filling Water
Module Tilt 15°
Temperature Resistance -30 °C to +80 °C
 

 

* Special sizes available upon request

The Zambelli HSF Ballast Tank in action

Installing photovoltaic systems on flat roofs with the Zambelli HSF Ballast Tank is that easy.

HSF system requirements
for the standard case

(40 kg standard ballasting)

Application Area

Flat roof, balcony power plant, ground-mounted systems

Permissible Surface* Bitumen, plastic sheeting, vegetation, gravel fill
Coefficient of Friction
(installation level)
min. 0.5 (e.g., sheeting, gravel etc.)
Permissible Installation Height max. 10 m
Distance to Roof Edge or Parapet min. 0.5 m
Parapet Height min. 0.33 m
Roof Pitch max. 6°**
Guaranteed Load Capacity*** max. 1200 kg per tank unit (corresponding to a snow load of 3 kN/m² to 6 kN/m² for a module size of 2 m²)
Additional Load on Load-Bearing Structure or Substructure

min. 25 kg/m² in the standard case (for the special case of corner configuration: 40 kg/m²)

 

 

* Depending on the surface, a protective mat must be used as an underlay under the substructure.
** From a roof pitch of 4°, adapters must be equipped with an anti-slip measure (e.g., protective mat).
*** The client is responsible for the static load capacity of the Zambelli HSF substructure.

Start Your Project Today

We support you with your standard or custom PV module projects.

The Zambelli HSF ballast tank is always the best choice. It provides a flexible solution for standard structures as well as for custom projects.

With our order form, you can easily submit your project requirements online.
To simplify the demand planning process, we also provide a handy calculation aid.

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Standard Case or Custom Concept

The Zambelli HSF Ballast Tanks are typically designed for a maximum water ballasting of 40 kg. The standard case applies when all HSF system requirements are met.

If the requirements for the standard case are not met, a custom calculation must be performed in any case. This ensures that the ballasting meets the specific conditions and requirements of the installation site. This may include adjustments to the ballast weight or additional safety measures.

Find out more.
  • 25-year functional guarantee (seal and mechanical stability)*
  • System meets fire protection class B2
  • Proven frost and heat resistance through laboratory tests (Environmental Cycle Test PV 1200)
  • Analysis and verification of system stability under wind influence conducted by the Institute for Industrial Aerodynamics at FH Aachen
  • Static assessment by certified engineering office according to recognized rules
  • Manufactured in accordance with the latest production standards in Germany (DIN EN ISO 9001:2015)

* Prerequisite: Proper installation and documented maintenance of the system

How to install the HSF Ballast Tanks

The installation of the Zambelli HSF Ballast Tank system is quick, straightforward, and requires no special tools.

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Step 1:Connect the tank module with adapters (left/right).
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Step 2:Attach direct connectors for additional module rows (tight spacer or spacer for maintenance aisle).
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Step 3:Drill the overflow hole (according to ballasting specifications). Please refer to the technical data sheet --> HSF system requirements for standard case!
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Step 4:Measure the length of the PV module with the installation bar and position the tank accordingly.
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Step 5:Fill the tank until the water level reaches the overflow hole (water will flow out of the overflow).
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Step 6:Insert the funnel cap.
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Step 7:Place the PV module into the adapter grid and tilt it into position.
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Step 8:Route the PV module's cable through the cable management and snap it into place.
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Step 9:Secure the PV modules at the top with the clamp. Tighten with a torque of 12 Nm.
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Have we piqued your interest in solar energy from flat roofs?

Our team is looking forward to assisting you. Please fill out the contact form, and someone from our team will get in touch
with you shortly to answer all your questions and discuss the next steps.

Your concerns are important to us, and we are committed to providing you with the best possible support.

We look forward to connecting with you!

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Zambelli Holding GmbH Passauer Straße 3+5, D-94481 Grafenau/Haus im Wald

Phone +49 85 55 409 0